We know that manufacturing high-quality printed circuit boards (PCBs) is an intensive process that requires rigorous inspection, rework, mounting, and selective soldering. That’s why we carry the Fully Automatic DIP Production Line - a system designed to minimize costs, increase accuracy and productivity, and streamline your PCB manufacturing and inspection operations from start to finish.
So, what exactly is it?
This production line is a set of machines from our Hurricane Tech product range. It consists of 3 main sequential parts:
Odd-form component mounter
PCBA Intelligent Inspection & Automatic Repair System
PCBA Intelligent Inspection Equipment
Let’s go over each part in detail.
Part 1: The Odd-form Component Mounter
As the first part of the production line, the odd-form component mounter is a machine that places components onto the PCB. As you might guess from the name, it is capable of handling large or oddly-shaped components that cannot be placed with standard component mounters. Our odd-form component mounter is the M22/B22 model - you can review its specifications, applications, and other details here.
Part 2: PCBA Intelligent Inspection & Automatic Repair System
The second part of the production line is a subsystem that detects the coordinates of defects, and repairs them automatically. This subsystem is composed of three machines - the HY-D620, HY-P520, and HY-S520.
The HY-D620 is a DIP Inline Automatic Optical Inspection machine. It uses advanced automatic optical inspection (AOI) to find soldering defects, and it is extremely accurate. In fact, it detects over 99.9% of all soldering defects! Once it detects a defect, it records the coordinates, which are sent to the next machine. For more information on the HY-D620 and how AOI works, click here.
The second machine in the subsystem is the HY-P520. This machine selectively sprays flux at the coordinates it received from the previous machine. Flux is a material that cleans the surface and removes metal oxides, allowing the solder to flow and attach properly. You can find more details about the HY-P520 here.
The final machine in the subsystem is our selective soldering machine, the HY-S520. As the name suggests, it solders selectively based on the coordinates it received from the first machine in the subsystem, completing the repairs to the PCB. For more details on the capabilities of this versatile, precise machine, check out its page here.
Part 3: PCBA Intelligent Inspection Equipment
The third and final part of our fully automatic DIP production line is our intelligent inspection and laser guiding subsystem. This subsystem is comprised of two machines - the HY-A620 and the HY-R820.
The HY-A620 is an accurate inline automatic optical inspection (AOI) machine. It detects defects, and sends their coordinates to the next machine in the system so that they can be examined or repaired. For more information on the HY-A620 and how AOI works, check out its dedicated page here.
The next machine in this subsystem is the HY-R820, an inline laser guiding and repairing station. Based on the coordinates it receives from the previous machine, it points out defects with a laser. This eliminates the need for manual search, and enhances overall production efficiency. You can find more information about this user-friendly machine here.
Conclusion
There are a lot of powerful machines in the fully automatic DIP production line. Together, they create an efficient, highly-recommended system for evaluating and repairing PCBs. That said, they can be used individually or in smaller parts, and we are always happy to answer any questions you have about how any of our specialized equipment can be configured to meet your needs.
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